Rapid Prototyping
Tuesday, 5 June 2012
Monday, 4 June 2012
Arrival of Finals
My ‘Shapeways’ piece arrived today,
luckily. I have put them on some
chain to see how they hang, have a look at my final pieces for Project 4.
Monday, 21 May 2012
Fabrication for Project 3
I have decided to turn my object created in
Project 3 into a vase/pencil holder.
To do this I must create a watertight container. I think that I will fabricate this
piece out of brass. I have also
decided to chenier rivet this piece together using brass chenier, the contrast
between the brass and black should be very aesthetically pleasing. The chenier rivets will be similar to
the ones used on the 2nd project, flared out using a collet punch.
Thursday, 17 May 2012
Failed Print
The wax print finished early this morning
however the process of melting away the support wax destroyed the actual
piece. The walls were too thin and
weak and the structure couldn’t support itself. The wax print has failed.
Wednesday, 16 May 2012
Print Continues & Shapeways
I sent my Project 4 files to ‘Shapeways’
today just in case my wax print fails and I am unable to get the piece
cast. I ordered 3, one in the
standard “Strong, White and Flexible”, one in “Alumide” (SWF infused with
aluminium) and one in “Frosted Glass”.
These are expected to finish their print by the 28th and
hopefully will be here well in time for assessment.
Tuesday, 15 May 2012
Monday, 14 May 2012
Issues Resolved!
I went and saw Brad today with regard to my
‘Grasshopper’ splicing issues and to ask for help with my mesh problems. The file fro Project 3 was very easy to
splice, all I needed to do was ensure that I had put the right figures into the
correct places. 5 minutes after I
walked in the door, the third project was being laser cut.
The laser cut 3mm black acrylic turn out
brilliantly except for one small problem; the circles that I had placed on my
piece had been cut out slightly skewed.
The top and bottom circles were fine however which was all that
mattered, they will cover the ones in the middle.
With the issues that I was having with
Project 4, Brad and I tried to turn the “finished” piece into one single mesh
in Rhino 5 however it too a very long time and was unsuccessful. Instead we opened the file in a
separate program called “Magiks” and by simply pressing FixWizard we managed to
fix all of the problems and create a single mesh that could be 3D printed.
I brought the file to Jason so that it
could be wax printed. The initial
file, in full scale printing at high quality was estimated to take 106
hours. Understandable Jason was
not so keen to have a print that would take so long. To try and rectify the problem, we scaled down the piece by
30%, bringing the wall thickness to 1mm.
We also set the print to the lowest quality. The estimated time on this print was 36 hours, a figure
Jason was far happier with.
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